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GATOR LTE and GATOR WiFi with iO4R quick setup

Short wiring and Protegus2 programming steps to connect an iO4R expander to a GATOR LTE or GATOR WiFi gate controller. Use this alongside the full GATOR and GATOR WiFi manuals for all other installation and configuration settings.

The iO4R is used for advanced gate monitoring. It adds monitored guard inputs for gate safety sensors and allows an authorized temporary bypass when a sensor fault must be isolated until service can be performed. Protegus2 also counts full gate open/close cycles and alerts when maintenance is due, helping installers replace unplanned call-outs with scheduled service visits and recurring maintenance contracts.

Caution

Install and service only by qualified personnel. Disconnect mains and low-voltage power before wiring. Follow the gate operator manufacturer's safety instructions and local electrical regulations.

1. Prerequisites

  • GATOR LTE or GATOR WiFi gate controller available for setup. Keep power disconnected while wiring.
  • iO4R expander serial number.
  • Protegus2 company or installer account and the controller IMEI / Unique ID.
  • Gate status sensor connected to the controller gate position input.
  • Gate safety sensors connected through the iO4R expander, if they will be monitored or bypassed in Protegus2.

2. Wiring

Connect the iO4R expander to the controller RS485 bus and power terminals as shown below.

Note

The schematic shows GATOR LTE terminal labels. For GATOR WiFi, use the matching +DC, -DC, A RS485, and B RS485 terminals from the GATOR WiFi manual.

GATOR LTE and iO4R wiring diagram

Use 3 I/O as the gate position input for cycle counting. A cycle is counted only after the gate fully opens and fully closes.

Important

In the Protegus2 monitoring setup, I/O 3 is reserved for gate position and cycle counting. Do not reassign it. Inputs IN1 and IN2 are reserved for Wiegand.

3. Add the controller and iO4R in Protegus2

Log in to Protegus2 with the company or installer account, then add the controller.

Step 1. Tap Add new system. Protegus2 Add new system screen
Step 2. Enter the controller IMEI, then tap Next. Protegus2 IMEI entry screen
Step 3. Select Advanced Gator Monitoring, then tap Next. Protegus2 Advanced Gator Monitoring selection
Step 4. Set the number of Cycles after which maintenance is required, then tap Next. Protegus2 gate control and maintenance cycles screen
Step 5. Enable each iO4R output that is connected to a monitored safety sensor or status circuit. Protegus2 iO4R output enable screen
Step 6. Enter the iO4R Serial number, then tap OK. Protegus2 iO4R serial number entry
Step 7. For each enabled output, set the name and icon, leave the output Type as Guard, assign the matching iO4R input, and set the input Type to match the wiring. In the shown example, the input type is NO. Tap Next. Protegus2 iO4R output and assigned input settings
Step 8. Wait while Protegus2 writes the data. Protegus2 writing data screen
Step 9. Tap Next. Protegus2 Next screen
Step 10. Enter the system Name, then tap Next. Protegus2 system name entry
Step 11. Tap Skip unless you want to add users now. Protegus2 Skip screen
Step 12. Wait about 1 minute for completion. Protegus2 completion wait screen

4. Transfer the system to the user

After setup is complete, transfer the system to the user's Protegus2 account.

Step 13. Tap Menu. Protegus2 menu button
Step 14. Tap Settings. Protegus2 Settings menu item
Step 15. Tap Transfer system. Protegus2 Transfer system option
Step 16. Enter the user's email address, then tap Transfer. Protegus2 user email transfer screen

5. Check gate monitoring and control

The user must log in to Protegus2 with their account after the transfer.

Warning

Bypassing a gate safety sensor can disable safety protection. Use bypass only as a temporary, authorized service action, and restore normal sensor operation before leaving the installation in service.

Step 17. Tap Gate control to view the gate cycle counter. Protegus2 Gate control button
Step 18. Review Total cycles and Cycles to maintenance. If an authorized installer needs to inspect safety sensor status, tap Input status. Protegus2 gate cycles and input status screen
Step 19. Use Input status / bypass only when a safety sensor has been checked and bypass is required temporarily. Protegus2 input status bypass screen
Step 20. Tap the gate control icon to open the gate. Protegus2 gate open control screen

6. System check

  1. Open and close the gate fully, then confirm that the cycle counter changes as expected.
  2. Trigger each monitored iO4R input and confirm that the input status changes in Protegus2.
  3. Test the gate control icon and confirm that the gate operator responds correctly.